MV Aerial Bundled Conductor Cable
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MV Aerial Bundled Conductor Cable

DAYA electrical is a large-scale MV Aerial Bundled Conductor Cable manufacturer and supplier in China. We have been specialized in High voltage equipment for many years. Our products have a good price advantage and cover most of the South America, Middle East, Africa, Southeast Asia markets. We look forward to becoming your long-term partner in China.Bare cables are insulated with air and used for medium and high voltage power transmission.ABC cables are insulated and wrapped with a neutral conductor and are tightly bundled together. It is often used for medium and low-voltage power transmission.

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Product Description


As technology advanced, it significantly reduced the challenges faced by previous eras, including electricity losses encountered by power generation companies. These losses were mitigated through the introduction of innovative cables, particularly the MV Aerial Bundled Conductor Cable. These cables, essentially overhead power lines, utilize several insulated conductors tightly bundled together with neutral conductors, surpassing the limitations of traditional uninsulated conductors spaced apart.

The conventional OH distribution systems, relying on bare conductors, pale in comparison to the ABC cables. The OH method is impractical in coastal regions, dense forests, and hills, where traditional multiple conductors are prone to short-circuiting due to extreme weather conditions like high winds. These winds can cause cables to touch, resulting in short-circuits.

As a result, ABC cables are gaining widespread acceptance due to their superior safety, reliability, and reduced power losses. Furthermore, they provide enhanced voltage regulation stability, translating into economic benefits through reduced installation, maintenance, and operational costs.



Brief Description of Aerial Bundled Conductor Cable:

Perhaps you're curious about what Aerial Bundled Conductor Cable is? Well, ABC Cable, as it's commonly known, is a type of overhead power line. It comprises numerous insulated conductors that are securely bundled and wrapped together, along with a bare neutral conductor. This insulation feature sets it apart from traditional transmission cables, which were uninsulated. Furthermore, ABC cables are capable of transmitting power at lower voltages.

Types of Aerial Bundled Conductor Cable:

If we talk about the Aerial Bundled Conductor Cable sizes and types, then Aerial Bundled Conductor Cables have three classes. Additionally, each class is available in different sizes that we are going to discuss below:

LOW VOLTAGE AERIAL BUNDLE CABLES:

Low Voltage ABC cables are suitable for overhead power lines and room entrances, enduring pressures up to 1kv and below. They offer advantages in terms of reduced maintenance, installation, and operational costs. These cables typically utilize aluminum, copper, or aluminum alloy as conductors. Standard low voltage Aerial bundled cables adhere to various specifications, including IEC 61089, BS 7870, DIN 48201, ASTM B399, BS EN50183, and NFC33-209.

MEDIUM VOLTAGE AERIAL BUNDLE CABLES:

Medium Voltage Aerial Bundle Cables are ideal for urban, forest, and coastal areas during power grid transformations, as well as for overhead power transmission. They offer efficiency, reliability, and economic benefits. These cables can handle voltage levels ranging from 10kv and below, including 6.35/11kv, 12.7/22 kV, and 19/33kv. They typically feature aluminum conductors with a circular shape. The insulation material commonly used is XPLE, while the inner and outer semiconductors are composed of compounds. The bedding material is semi-conducting, and the screen is either a copper tape or copper wire. Additionally, the outer sheath is made of HDPE. Standard medium-voltage aerial bundled cables adhere to specifications such as IEC60502, NF C33-209, GB 12527-90, and ASTM.

DUPLEX/TRIPLEX SERVICE DROP WIRE:

Duplex or triplex service drop wires possess high tensile strength, enabling them to support 120V loads for overhead service applications. PVC or XPLE is used as the insulation material. The core composition primarily consists of 1350-H19 aluminum, with phase conductors twisted concentrically. The neutral core is typically made of AAC, ACSR, or 6201 aluminum alloy. These duplex service drop wires are suitable for street lighting, outdoor lighting, and temporary building services. PVC-insulated conductors have a maximum temperature of 75 degrees, while XPLE-insulated conductors don't exceed 90 degrees. Standard duplex/triplex voltage wires adhere to specifications including ASTM B230, B231, B232, B399, B498, and ICEA S-76-474.

Advantages of Using ABC Cables:

ABC Cable Network introduced a number of benefits that you get to avail when you use ABC cables instead of conventional ones. Here are some of them:

Enhanced Safety:

ABC cables stand out for their superior safety, security, and reliability, surpassing conventional transmission lines.

Cost-Efficient Maintenance:

These cables boast low power, installation, and maintenance costs, making them a cost-effective alternative. This has led to the widespread adoption of aerial bundle cables, replacing outdated bare copper and aluminum conductors globally.

Versatile Application:

ABC cables are suitable for installation in various environments. Unlike traditional uninsulated cables, they are perfect for challenging areas like congested urban zones, hilly terrains, and dense forests. ABC Cable Company ensures that power lines can be laid without disturbing the surrounding environment.

Protection Against Short Circuits:

Their superior insulation significantly reduces the risk of accidental electrocutions.

Competitive Pricing:

The ABC cable price is economical, making it an attractive option compared to traditional cables.

Simplified Fault Detection:

The visibility of ABC cables facilitates easy detection of any system faults. Additionally, issues like waterlogging and electricity theft are less of a concern with ABC cables, especially when utilizing ZW cables that enhance detection efforts.

Simplified Installation:

Installation is streamlined as ABC cables do not require crossbars or insulators, significantly reducing installation complexity.

DAYA MV Aerial Bundled Conductor Cable Details

DAYA MV Aerial Bundled Conductor Cable Working conditions

Specifications:

Size (AWG or KCM): 636.0

Stranding (AL/STL): 26/7

Diameter Inches: Aluminum: 0.1564

Diameter Inches: Steel: 0.1216

Diameter Inches: Steel Core: 0.3648

Diameter Inches: Cable OD: 0.990

Weight lb/1000FT: Aluminum: 499.

Weight lb/1000FT: Steel: 276.2

Weight lb/1000FT: Total: 874.1

Content %: Aluminum: 68.53

Content %: Steel: 31.47

Rate Breaking Strength (lbs.): 25,200

OHMS/1000ft: DC at 20ºC: 0.0267

OHMS/1000ft: AC at 75ºC: 0.033

Ampacity: 789 Amps

Packing:

--100m/Coil with Shrinking Film Wrap, 6 Coils per outer carton.

--100m/Spool, spool can be Paper, Plastic, or ABS, then 3-4 spools per carton,

--200m or 250m per Drum, two drums per carton,

--305m/Wooden Drum, one drum per outer carton or pallet loading,

--500m/Wooden Drum, one drum per outer carton or pallet loading,

--1000m or 3000m wooden drum, then pallet loading.

*We can also offer customized OEM packing according to clients' request.

Delivery:

Port: Tianjin, or other ports as per your requirements.

Sea freight: FOB/C&F/CIF quotation are all available.

*For some countries such as Africa countries, middle east countries, our sea freight quotation is much cheaper than clients get from local shipping agency.

DAYA MV Aerial Bundled Conductor Cable Parameter (Specification)

Phase conductor

Nominal cross-sectional area mm² 50 70 95 120 150 185 240
Number of cores 3 3 3 3 3 3 3
Minimum number of wires 6 12 15 15 15 30 30
Nominal diameter of conductor mm 8.1 9.7 11.5 12.9 14.3 16.1 18.4
Nominal thickness of XLPE insulation mm 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Metallic screening approx. thickness of copper tape mm 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Nominal thickness of outer sheath mm 23 2.3 2.3 2.3 2.3 23 2.3
Nominal diameter over sheathing mm 23.0 24.6 261 27.8 29.2 30.9 33.3
Max.dc resistance at 20℃ ohm/km 0.641 0.443 0.320 0.253 0.206 0.164 0.125
Earth fault current carrying capacity of metallic screen at
-I second(I Core)   kA 1.57 1.72 1.88 2.01 2.14 2.30 2.52
-3 seconds(I Core   kA 0.90 0.99 1.08 1.16 1.23 1.33 1.45
Messenger - Galvanized steel wire
Nominal cross-sectional area mm² 50 50 50 50 50 50 50
Stranding Na/mm 7/3.15 7/3.15 7/3.15 7/3.15 7/3.15 7/3.15 7/3.15
Direction of the outermost layer Right-hand (Z)
Overall  diameter   mm 9.45 9.45 9.45 9.45 9.45 9.45 9.45
Minimum  breaking  load   kg 6270 6270 6270 6270 6270 6270 6270
Completed   cable
Approx.overall  diameter mm 55 59 62 65 67 71 75
Approx. weight of cable kg/km 2540 2890 3300 3660 4040 4540 5290
Packing length m/drum 500 500 500 500 500 500 500

DAYA MV Aerial Bundled Conductor Cable Service

Pre-sales

We provide technical support and complete power distribution solutions tailored to your needs. If the design drawings you provide are deemed unfeasible, we will optimize the plan and adjust it with the dimensions of the cabinet, the location of the equipment, and so on. We will also optimize the configuration of the products to make them meet your requirements.

After-Sales

If any problem occurs, we will first provide support by phone or email. We will perform a remote debug if necessary. Furthermore, our products come with a troubleshooting manual for reference when trying to find the fault and solve issues by yourself. Most problems can be solved by the above-mentioned methods. We will check in every year or so to acquire detailed information about your equipment to get a better understanding of the inner workings.

Our customer service promise

1. We will quickly solve the problem after receiving the issue report or repair request.

2. We then explain the cause of failure in detail and any fees will be charged according to market pricing.

3. If we take any parts back for inspecting, we will apply fragile notice stickers on them or write their serial number down to maintain the safety of the parts.

4. If your complaint is deemed valid, we will refund repair fees to you on-site.

DAYA MV Aerial Bundled Conductor Cable FAQ

1.Q: Are you a manufacturer or trader?

A:We are all, Main business of the company low-voltage switchgear, power distribution cabinet, explosion-proof cabinet design, production and system programming.


2.Q: Whether to support OEM/ODM?Can you design the equipment according to our size?

A: Of course, we can customize any product according to customer requirements, and we can provide design solutions and solutions.


3.Q: Why should I buy from you instead of someone else?

A: First of all, we can provide all customers with very professional support consisting of IT consultants and service teams.Secondly, our main engineers have more than 20 years of experience in power distribution equipment development.


4.Q:What about the delivery time?

A:Generally, our delivery time is around 7-15 days about. While, it depends on the requirement of customers and the

quantity of products.


5.Q:What about the shipment?

A:We can arrange shipment by DHL, FedEx, UPS,etc.of course, customers can also use their own freight forwarders.


6.Q:How about the terms of payment?

A:Supported T/T、Paypal、Apple Pay、Google Pay、Western Union,etc. Of course we can discuss on this.

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